Infrastructure

Infrastructure


NO COMPROMISE PRODUCT & PROCESSING

GhanaPly plywood, based at Yamuna Nagar Haryana, is India's leading panel manufacturing company with advance manufacturing facilities supervised by team of trained and experienced people. With our rich experience and expertise in wood industry, we have been successfully developing and introducing product based on plantation timber to cater to the ever changing needs of consumers.

GhanaPly group is today known as one of India's best company who believe nothing less than the best. Our wide ranges of panel products are among the best in panel industry.

Over the years, GhanaPly has expended the manufacturing infrastructure to meet with demand of panel industry. We can say proudly that GhanaPly is a perfect example of balance between quality and quantity.

GhanaPly Plywood today enjoys the consumer's trust because of this rich experience in wood panel industry. Consumers understand that if a product comes from the house of GhanaPly, it is truly best in terms of quality and price.

LOG YARD SECTION

Responsibility towards the people and towards the planet has been a way of life for us for the past decades. We manufacture product without disturbing the Mother Nature. Plantation timber is used to manufacture no compromise GhanaPly plywood. Each log is selected by wood experts before sending for the further processing.

The appearance of veneer varies and it depends on how the log is cut.​ The process of the veneer production in UPM-Kymmene Otepää mill starts as the timber logs brought in by trucks are measured, sorted and stored by quality.


PEELING SECTION

Advance machineries, like hydraulic and spindle less peeling machines, are installed in the plant for the peeling to get uniform thickness veneers from high density selected log. This is the first step to manufacture defect free plywood and other panel products.

Before the peeling process, wood must be softened in order to cut it into smooth veneer of even thickness, so the logs are soaked in 40 ⁰ C temperature water for two days. Moist, warm and debarked logs are rotary cut into thin layers called veneers after careful measuring and cutting of the logs.



DRYER SECTION

The plant has one of the best and finest infrastructural setup with state-of- the- art equipments. Moisture in core and panels plays an important role in plywood bonding strength. To meet with this requirement, jumbo dryers are installed to get the uniform moisture content in wood veneer. Each core and panel veneer passes through dryer at fixed temperature and speed.

The drying process as full veneer mats or clipped sheets follows for 4-5 minutes under pressure in 170 ⁰C hot air. Wood changes dimensions when it dries or absorbs water. Therefore, to produce a stable and high quality product, drying has to reduce the moisture content to the right level prior to further processing. After drying, veneer sheets are inspected for any defects such as split-ends, knot holes, loose knots, color defects etc. and sorted by quality. The veneer sheets are then packaged or mainly sent to next working line – for producing plywood.

HOT PRESS SECTION

Production of GhanaPly is supported by number of hydraulic presses with are installed from India's best press manufacturer. Each hot press is handled by experience and expertise supervisor which offers a uniquely made plywood range of products. This is the reason why flawless and straight line finish in sides of GhanaPly ply is so different and unique.

BLOCK BOARD ASSEMBLY SECTION

Board section is equipped with numerous assembly tables for manufacturing of board and doors. The board section is supported with latest machineries like finger joint machine; rip saw, band saw and jumbo size chambers. Experienced and expert persons take care of quality of board and door and assure the gapless filling of battens inside the board and door. Wider frame and battens are used to increase the nail holding capacity of board and door.


GLUING SECTION

Production is supported by numerous assembly tables. For each press there is more than one assembly table. Experience assemblers in the supervision of supervisor do the flawless assembly and special care is taken to avoid the gap or any overlap of core and panel. Use of wide core and panel makes GhanaPly plywood stronger inside and smother outside. Huge number of Glue spreaders is installed to support the production of GhanaPly plywood. A regular inspection is done to maintain the spreading of glue to veneers.

Melamine formaldehyde glues are not extensively used for plywood gluing but are used where a high grade bond is required, and where black phenolic glues cannot be tolerated. They are used to fortified urea-formaldehyde glues to increase the weathering resistance of the bond.



FINISHING SECTION (DD SAW)

Cutting of the plywood is done by double dimension chain saw which insures the precise cutting of the panel. Diamond cutter is used for the smooth side cutting. Utmost care is taken to avoid the deviation of size either ion width or length.

SANDING SECTION

Wide belt sander is installed from one of the best supplier of wide belt sander which plays a major role in finishing of products.


Manufacturing Process of Veneer and Plywood

Veneer and plywood have a long history in converting forest resources into value added products.

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